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My adventure/process in homemade adjustable Strut Rods (pics).

And I am finally getting around to uploading the rest of the pics of the bushing spacer and the powder finish. Sorry it took so long.

I made these bushings to take of the slack of the old rubber bushings in the strut rod mounting holes:
26-220212154413.jpeg


It's actually 3/8/ steel cut out with an 1-5/8" hole saw. The I.D. of the hole saw was the exact fit. Center drilled out to a tight 5/8".
26-220212154427.jpeg


The spacer fits the hole perfectly:
26-220212154443.jpeg


Stut rod temporarily installed. It fit - but the regular nut was touching just a tad, so I changed to a jamb nut for final assembly:
26-220212154458.jpeg


And as far as the nut retaining side, I wasn't comfortable with just the 5/8" washer over that enlarged hole - it just wasn't big enough in my opinion so I cut out my own heavy duty, enlarged washers. Note the middle is the standard 5/8" washer in comparison to my cut spacer on top - not much size difference. My fab'd one on the bottom. Much larger:
26-220212154511.jpeg


26-220212154525.jpeg


26-220212154541.jpeg



And here they are powder coated and finished:
26-220212154559.jpeg


26-220212154621.jpeg


26-220212154632.jpeg



Now to do some undercarriage cleaning and repainting.... :hide
 
"70_Fastback" said:
My place?

All you have to do is put the word out. I think Bob has all the stuff to align, but if not, I can bring my C/C gauge and toe checker thingamabob.
 
"silverblueBP" said:
That's where he forgot to measure TWICE.

Winna winna chicken Dinah! That's where I had the chunk the wrong direction in the drill press. I meant to weld it up but forgot. Now I just say "that's the left one".


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"Triton" said:
Those are bad ass!! Sometimes it's just about building something because you can!

Thanks. I did the alignment and some spirited driving Saturday and I can say I didn't notice any difference with the adjustable strut rods....

Oh well. Still fun to make.


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